[Technology Report]
Design For Manufacturing: Still Not Ready For Prime Time?
The consensus among experts is that a shift away from rule-based approaches and toward models in DFM remains incomplete, but is at least under way.
David Maliniak
ED Online ID #16305
August 16, 2007
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In EDA, two primary areas still have room for innovation. One is at high levels of abstraction (above RTL),
where a stalwart band of startups as well as one or two of EDA's heavier commercial hitters continue to seek a
solid and predictable path from an idealized functional specification to a concrete physical representation of a
complex system-on-a-chip (SoC) design.
The other fertile ground for innovation sits at the extreme back end of the design cycle, where functionally
verified netlists cross the chasm into GDSII. At this point, squirrely physics come into play when the features
being printed on silicon are smaller than the wavelength of the light used to pattern them. As silicon feature sizes
have slid down the scale from the submicron range to the nanometer realm, the well-defined geometries crafted
by designers into a layout become more difficult to preserve in photolithography (see the figure).
There's little argument that post-layout processing techniques such as reticle enhancement technology (RET), optical-proximity correction (OPC), and the like begin to run out of steam at nanometer scales. Rather than try to correct
the problems after actual design work is completed, it's self-evident that process knowledge must be built into the
design flow itself. The question is determining how to accomplish that goal. How are designers to overcome the yield
and process-variability issues that can overwhelm their designs at 90 nm and down?
The three following expert viewpoints (plus a fourth to be found at www.electronicdesign.com, Drill Deeper
16304) represent some of the industry's thinking on where the EDA industry must go to make true design for
manufacturing (DFM) an achievable part of designers' flows:
• Dwayne Burek, senior product director in the Design Implementation Business Unit at Magma
Design Automation, looks at the development of a
design flow with all the elements of true DFM.
• Phil Bishop, president and CEO of Pyxis Technology, discusses the requirement for manufacturing-aware routing to overcome variability issues.
• Won-Young Jung, CTO and founder of Nanno
Solutions, delves into how design flows must
evolve toward DFM awareness, especially when it
comes to interconnects.
• Nitin Deo, vice president of marketing and business development at Clear Shape Technologies, discusses what it will take to return to a
"what-you-see-is-what-you-get" world when it comes to layout versus
silicon patterning (see "Bringing Silicon Contours Into The Designer's
World," Drill Deeper 16304).
DWAYNE BUREK is the senior product
director of the Design Implementation Business Unit at Magma Design Automation, San
Jose, Calif. Since joining Magma Design
Automation in 2003, he has held R&D and
product marketing roles in DFT and DFM.
Before that, he spent seven years in the CAD
group at BNR (now Nortel Networks) and
nine years in various R&D, marketing, and
sales and support positions at LogicVision.
Burek received a MSc(EE) from the University of Manitoba in 1987.
See Associated Figure
PHIL BISHOP recently joined Pyxis Technology, Santa Clara, Calif., as president and
CEO. He has worked for 17 years in the EDA
industry, including time as CEO of Celoxica
and in various senior management roles at
Mentor Graphics Corp., Motorola, and Boeing. Bishop earned an MBA from the Fuqua
School of Business at Duke University and
holds computer and electrical engineering
degrees from the University of Michigan.
See Associated Figure
WON-YOUNG JUNG is the CTO and founder
of Nanno Solutions, Sunnyvale, Calif. He has
spent 19 years in the process, T-CAD, and design
automation industries with companies on both
sides of the Pacific. His career includes research
and managerial stints with LG Semiconductor,
Aspec Technology, and Cadence Design Systems. Since 2004, Jung has been executive
VP/CTO at Nanno Solutions. He's written 29
technical papers and holds 31 patents (with
another pending) in the U.S., Japan, Germany,
Taiwan, and Korea.
See Associated Figure
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