[Ideas For Design]
Add Fail-Safe Shoot-Through Protection To Power MOSFET
Dongjie Cheng,
Dennis Hahn,
Degang Xia
ED Online ID #18320
March 13, 2008
Copyright © 2006 Penton Media, Inc., All rights reserved. Printing of this document is for personal use only.
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MOSFETs are widely used as power
switching elements in regulators and
motor controllers. They can be either
discrete devices or integrated into ICs in
various H-bridge configurations.
A common arrangement uses a high-side
(HS) power MOSFET, M1, and a low-side
(LS) MOSFET, M2, to drive an inductive
load (Fig. 1). When the HS FET is switched
on and LS FET is switched off, current goes
from power-supply VCC to inductor L0 and
beyond. When the HS FET is switched off
and LS FET is switched on, inductor current
continues to flow synchronously from
ground to L0.
A serious short-circuit condition called
shoot-through occurs when both the HS
and LS power FETs are on at the same
time. Shoot-through can happen even if we
never intend to have both FETs on simultaneously.
For instance, when the HS FET
is commanded on and the LS FET is commanded
off, logic propagation delay and
the time required for charging or discharging
the FETs’ gate capacitances can cause
a short period when the HS FET is half on
and the LS FET is half off. If so, current
flows directly from VCC to GND through
both FETs (shoot-through).
Our design for fail-safe MOSFET shootthrough
protection is embedded in the half
H-bridge topology in Figure 1. The HS_
ON signal, responsible for turning the HS
FET on and off through the HS driver, is
generated by a digital microcontroller or by
a feedback loop that includes a comparator
or an error amplifier.
The HS driver translates low-power logic-
level signals to the high-power HS_ON
signal. Similarly, the LS_ON signal turns
the LS FET on and off through the LS
driver. The circuit controls a motor system
or a buck regulator by correctly sequencing
the two power MOSFETs.
The protection scheme senses the conduction
states of the HS and LS FETs. The
HS FET is prohibited from turning on
unless the LS device is completely off, and
vice versa. Our anti-shoot-through design
provides adequate protection to the
MOSFET H-bridge during normal operation
and guarantees a fail-safe operation in
case of severe noise interference or a faulty
control routine in the system.
To turn on the HS FET, the system sets
signal HS_ON to high. This design is
such that HS_EN is high if the LS FET
is off (more on this later). HS_ON high
leads to latch LSR0 setting output QZ
(LS_EN) low, which disables the LS FET.
Also responding to this HS_ON request,
the HS driver turns on the HS FET by
applying a voltage across its gate and
source (VGS).
The HS FET’s on state is detected by
the HS VGS monitor, so the HS_IS_ON
signal is asserted high and LS_EN_RST
remains low. The end result is LS_EN
remains low and the LS FET isn’t allowed
to turn on. As long as the HS FET is on,
the LS FET is disabled. To make the
scheme work, HS_ON must also be used
at the NOR gate (NOR0) input. This also
ensures that LS_EN is kept low whenever
HS_ON is high.
Under normal conditions, HS_ON and
HS_IS_ON are sufficient to keep the LS
FET off when the HS FET is intended to turn on or is indeed on. In practice, the presence of noise interference
(or a system fault) often produces glitches in the control signals
that make HS_IS_ON unreliable (the VGS monitor fails) due
to the limited response time of the driver and VGS monitor (logic
race). In this case, LS_EN_BLANK guarantees a fail-safe operation,
as described below.
Each time HS_ON is switched from low to high, an edge detector
(R0, C3, AND4) produces a 20-ns pulse to turn on M0 for a
short time and start the one-shot (M0, C2, INV0), which outputs
a 150-ns LS_EN_BLANK pulse to hold LS_EN low for 150 ns.
Within this 150 ns, any attempt to turn on the LS FET is an abnormal
and unsafe operation. Therefore, the LS FET is kept firmly off.
I3UA is a 3-µA current source charging C2. The 150-ns blanking
is re-triggerable because of the 20-ns short triggering pulse. This
ensures that the protection circuit will function even when multiple
interfering glitches are present in the HS_ON line.
Although we used 150 ns here as an example, in general the oneshot
must be longer than the total signal propagation delay of both
the HS VGS monitor and HS driver, including contributions by
all parasitic components. But the one-shot length must be shorter
than the normal HS_ON pulse width to avoid interfering with
normal operation. For system stability, latch LSR0 acts as a lowpass
filter that rejects noise in the control loop.
In Figure 2, the first column of signals (left side) illustrates normal
operation. The signal names correspond to those in Figure
1. When HS_ON goes high to tell the driver to turn on the HS
FET, HS_FET_G-HS_FET_S becomes high. The monitor circuit
detects this and correctly reports HS_IS_ON to disable the
LS FET (LS_EN is low) until after the HS FET is completely off
(HS_FET_G-HS_FET_S is close to zero).
The second column of signals (right side) illustrates an abnormal
operation. When the HS_ON command is terminated prematurely
by noise or a firmware glitch, the HS FET is half on. The
HS monitor fails to detect this HS FET on state due to its limited
response time, so it erroneously reports HS_IS_ON to be low.
Without the LS_EN_
BLANK, the LS_EN signal
would have become high,
allowing the system to turn
on the LS FET while the HS
FET is still half on. Thanks
to the LS_EN_BLANK
pulse, LS_EN stays low for
150 ns, allowing the HS
FET gate voltage to settle
to low before LS_EN is
asserted to high. As a result,
shoot-through is avoided.
For simplicity, Figure 1 omits the circuit block that
derives HS_EN. Simply use
the same circuit that generates
the LS_EN signal to
monitor the LS_FET_G
and LS_ON signals to also
produce the HS_EN signal.
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