[Editorial]
Prototyping Electronic Circuits The EZ Way
Joseph Desposito
ED Online ID #21221
June 11, 2009
Copyright © 2006 Penton Media, Inc., All rights reserved. Printing of this document is for personal use only.
Reprints
SchmartBoard has announced that patent
7,511,228 has been granted for the company’s “EZ”
technology for hand-soldering surface-mount technology
(SMT) electronic components (see the figure).
This brought to mind a SchmartBoard demo I once
participated in at an EDS trade show.
The company was betting that anyone could solder
a tiny chip to a board in a matter of seconds with its
new technique. I’m proficient at soldering and know
enough to make sure I haven’t created a “cold” solder
joint. Soldering a tiny chip like the one the company’s
representatives gave me looked challenging, though.
However, they said the board had special grooves
that would let the solder flow to exactly the pins where
it was needed. Sure enough, I applied the heat and the
chip was soldered to the board in a matter of seconds,
with no muss, no fuss.
Thinking about this patent made me think of the
first SchmartBoard I had ever seen—before the company
invented this unique system. I liked its prototyping
ideas, since it takes some ingenuity to improve on
past methods. SchmartBoard has a modular approach
that can be used to create different parts of a circuit
with different kinds of boards that it sells. The boards
are small, but can be fit together to build a larger circuit.
It’s a nifty idea.
SOLDERLESS BREADBOARDS
Thinking about SchmartBoard reminded me of
when I built circuits on the solderless breadboards that
are still popular today. I was working for an enthusiast
publication and a reader questioned why a particular
“tornado warning” circuit didn’t work as published.
I sat down and built the circuit from scratch on a
small breadboard, since I couldn’t detect the problem
from the circuit diagram itself. After I built it, I realized
that the reader was correct. But the act of building
the circuit gave me further insight into the design
and I was able to see where the problem lay.
OTHER PROTOTYPING TECHNIQUES
The invention of the solderless breadboard was a
significant step over some of the other prototyping
methods I used growing up. One was the Radio Shack
100 Electronic Experiments, I think it was called,
which employed springs to essentially create a pointto-
point wiring system. This method seemed overly
cumbersome to me, since adding two or more wires to
a single spring was a chore.
Yet it seemed to be an improvement on the basic
point-to-point wiring that I used when I was a kid.
The first electronic circuit I ever built was a game I
created in the fourth grade with one set of questions
on one side, the answers all mixed up on the other
side, and a buzzer to indicate a correct answer.
My wiring technique for that game was a dry cell
for a battery, which had screws to connect wires to
it, and metal fasteners like you might see holding
together a bunch of sheets of three-hole paper. You
could easily connect wires from the battery to the
fasteners and change them up so users didn’t get used
to the hard-wired connections.
One prototyping method that was in vogue for a
time, but I don’t see much of today, is wire wrapping.
It was a big investment in tools and wire and took
some skill to accomplish. I never tried it myself, but
I have used some printed-circuit boards (PCBs) that
had been prototyped this way. I also owned some of
the wire-wrap sockets that were popular at the time
with the extra-long leads.
The only other prototyping method I can think of
involves the proto boards that electronics professionals
and enthusiasts probably still use today, since companies
are still selling them. They weren’t a favorite of
mine, since I tended to build smaller projects.
I still remember the first kit I built, which was a
transistor radio. It used point-to-point wiring, and I
built it like I had built plastic models of cars and airplanes
before that—just follow the instructions until
you’re finished. I found out then that electronics was
different, since the radio didn’t work. I then had to go
back and try to figure out the problem.
At the age I was, I couldn’t solve it on my own. But
my uncle came to the rescue, diagnosing a capacitor
that I had soldered in the wrong direction. I wish I
had kept that kit. It would have been fun to check out
my prototyping abilities after all these years.
|