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Military And Avionics Applications Demand Rugged Hardware

Low power and heat dissipation are the keys to effective ruggedized designs—and ultimately victory on the battlefield. A platoon of products helps to achieve these goals.

Date Posted: September 24, 2009 12:00 AM
Author: William Wong

The four fiber-optic transceiver connections are on the front panel of the XMCFPGA- 05F. This is typical for PMC and XMC cards as well as for many of the boards they plug into. Rear transition modules (RTMs) are available for many boards, permitting connections via the backplane. Likewise, CompactPCI and VME boards, along with their relatives, can take I/O connections via the backplane, but fiber-optic and coax connections are less common and non-standard. This will be changing, at least when it comes to VITA standards.

New connectors and placement standards are in the works at VITA, leading to prototype boards like those from DRS Technologies using new coax connectors (Fig. 10). The approach has key advantages when it comes to rugged designs. It allows for easier board replacement since front-panel connections aren’t required.

VITA 46.14, a variant of VPX, specifies the RF connections. It looks like it will support four and eight coax connections and is suitable even on a 3U board. It essentially takes away from the digital I/O connections, but it’s a reasonable tradeoff.

Similarly, more than half the rugged backplanes are custom, so having a mix of connectors for the various slots is common already. Running connections out of the backplane has significant advantages, including less noise, higher data rates, and less crosstalk versus individual connections via the front panel.

The proposed VITA 46.12 standard addresses fiber connections on the back of VPX boards. The standard specifies three off-the-shelf fiber connectors, including Mechanical Transfer (MT), Expanded Beam (EB), and LuxCis-type.

The MT type is a self-aligned pair of mating shells and pins that maintain the positional accuracy of fibers in the form of a ribbon cable. MT connectors are an established commercial high-connectiondensity standard offering. Unfortunately, this approach doesn’t provide specific alignment of individual fibers, and cleanliness is a requirement. It will likely be used in less rugged environments.

The EB connectors use a spherical lens at the end of each fiber to expand the beam. The connectors bring the two lenses on each side of the connector into close proximity, but without physical contact. These connectors are less sensitive to alignment or contamination and can tolerate many mating cycles without degradation.

The LuxCi s - type connector s ar e designed to qualify for ARINC 801 aerospace applications. They fit into other rugged applications, too. The connectors consist of metal shell pairs with multiple signal connections using ceramic ferrules for fiber alignment. This approach maintains positional accuracy even in highvibration environments.

The proposed coax and fiber VPX standards target level 2 line-replaceable modules (LRMs) typically found in space and air vehicles as well as many military platforms. This allows for quick replacement of defective components. The task is much more difficult if front-panel connections were involved. Having all I/O via the backplane makes replacement simple and reliable. It can also simplify the issues associated with cooling and environmental isolation, since all connectors are at one end of the board.

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