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Beyond The $10 Million Light Bulb

How many EEs does it take to screw in a light bulb? Maybe we should ask why EEs should care.

Date Posted: July 24, 2008 12:00 AM
Author: Don Tuite

COLOR PSYCHOMETRICS
Much of the drive behind this sort of engineering came out of fluorescent lighting in the 1950s. The science tends to be a little touchy-feely, though, with a lot of studies dealing with “warm” (reddish) and “cold” (bluish) light sources and diurnal rhythms and melatonin production.

Whether the results are hard-edged enough or not, two things emerge: good correlation exists among individuals in groups that share a common culture, and people who design lighting systems for offices, restaurants, hotels, and schools take it quite seriously. As a result, LED makers and designers pay attention. Indeed, touchy-feely notions sometimes turn out to have solid roots.

“From the 1960s to around 1990, an unexplained phenomenon called ‘visual clarity’ was a common discussion topic among lighting practitioners. When viewed under the light of high CCT, high CRI lamps, many tasks appeared easier to see, yet the cause could not be explained by the vision scientists of the era. Starting in the late 1980s, important new work by Dr. Sam Berman and his colleagues at Lawrence Berkeley National Laboratory finally provided an explanation,” Benya wrote in “The Color White.”

“An abundance of shorter wavelength blue light causes the pupil of the human eye to contract, and through increased depth of field and reduced visual noise, visual performance is enhanced. Further experiments by Berman, Navaab, and others have also demonstrated that high CCT light appears brighter than lower CCT light at the same footcandle levels,” he continued.

“Based on these findings, large-scale experiments retrofitting complete buildings with high CCT lamps, but lowerthan- normal footcandle levels, have been conducted by Pacific Gas and Electric with some success. [Although] whether this is an acceptable practice is still being debated among vision scientists,” Banya wrote.

McClear also starts with the chromaticity chart of Figure 2, adding some notations of his own. Down in the left corner, the blue LED emits photons with a wavelength of approximately 460 nm. To produce white light, McClear draws a heavy black line across the color model, through the locus of white light, to find the equivalent wavelength of the phosphor system that will balance the blue of the diode. To indicate the uncertainty of the blue LED wavelength, it’s a fat line. McClear also draws several dotted paths to indicate the uncertainty of the phosphor wavelength. All of the variations in chip-process parameters and variations in phosphor chemistry contribute to variations in color produced by the LED.

Figure 3 is the same color model, but now we’re tightly zoomed into the white area. The magenta line is the black line McClear drew on the color space between the LED emitter wavelength and the phosphor wavelength in Figure 2. This figure also includes the BBL, which would have been hard to show at the scale of the previous figure. The colors around the edges of the “white” area bleed in from the more saturated areas of the color model. If you get far enough off in LED or phosphor wavelength, the nominally white LED light output takes on tinges of those colors.

BINNING
The boxes around the BBL represent possible bins of LEDs. In fact, these particular boxes represent Cree’s bins. Other LED makers will bin differently. Cree’s engineers work with customers to help them determine which bin or bins fit their needs. The lighting system designer provides the basic input and makes a judgment based on the criteria Benya wrote about.

Gas stations, restrooms, and hotel lobbies all demand different kinds of “white” light, and it matters whether you’re in Trondheim or Tahiti. What is critical is that “care be taken to match the bins above and below the black-body locus. Equal numbers of LEDs from the bins above and below the BBL will color mix in most applications to produce a white chromaticity that appears to be right on the BBL. To help the mixing, diffusing films can also be added,” says McClear.

In other words, it takes a lot of work to get the CRI as close to 100 as possible. That’s why it’s not going to be a walk in the park to meet the 90+ CRI requirement to qualify for an L Prize.

ENERGY STAR, REV 1
But if the L Prize is still a chimera, Energy Star is real. It affects how many governments around the world manage their procurement and how many ordinary people make buying decisions. Under the new standards, quality of light matters a lot.

Three brand-new or ready-to-bereleased standards matter. The ANSI chromaticity standard was approved in March. The IESNA (Illuminating Engineering Society of North America) LM79 luminaire efficacy standard was approved in May. And, the LM80 lumen maintenance (how long the LEDs last) standard is still in draft form. Power factor, also an issue, is part of the ac adapter design.

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