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Can RF MEMS Master The Mass-Market Challenge?

Reliable, high-quality RF devices can be produced at reasonable prices. But questions linger on when costs will drop enough for them to launch into the consumer world.

Date Posted: April 12, 2007 12:00 AM
Author: Roger Allan

BAWs AND FBARs
Other RF MEMS approaches include bulk acoustic wave (BAW) and film bulk acoustic-resonator (FBAR) technologies. Agilent Technologies, Avago Technologies, Infineon, and others have enjoyed considerable success with FBAR for RF applications.

A BAW device, which is a metal-insulator-metal (MIM) capacitor, uses two metal layers that sandwich a piezoelectric dielectric. An FBAR consists of a piezoelectric material, like aluminum nitride, sandwiched between two electrodes and acoustically decoupled from the surrounding medium.

Avago recently announced two FBAR duplexers for handsets, PC data cards, and other wireless products operating in the U.S. Personal Communications Service (PCS) and Universal Mobile Telecommunications System (UMTS) frequency bands. Both duplexers are housed in ultra-thin packages featuring a height of 1.3 mm, with a 3.8- by 3.8-mm footprint. These dimensions also enable miniature RF modules with increased functionality to be embedded into other portable consumer appliances.

Motorola is pushing the integration of passive components with MEMS moving structures on the printed-circuit board (PCB). Coining the term "mesoMEMS," the company developed and implemented a mesoMEMS structure for RF switching applications in mobile phones. According to Motorola, mesoMEMS structures cost less to develop than monolithic RF MEMS structures, since they can be fabricated using PCB processing techniques.

A ROSY OUTLOOK
Many experts feel confident that manufacturing costs for RF MEMS ICs will decrease, making their application more ubiquitous. "You only need to look at MEMS accelerometers now in widespread use in mobile phones and other consumer electronics products to appreciate how rapid technology advances can influence applications," says David L. Yuknis, VP of marketing and product manager at Akustica.

"It wasn't that long ago that these MEMS ICs were considered too expensive," he continues. "This has now been proven otherwise. The same thing is bound to happen with RF MEMS ICs."

Most components used in mobile phones are passive elements, such as inductors, variable capacitors, and filters. Using RF MEMS devices to replace these components holds great potential. Passive components require specific filters for specific bandwidths, making a phone's front end more complex and costly. RF MEMS devices not only reduce component count and save space, they also lower noise and reduce power dissipation.

John McKillop, CTO for TeraVicta Technologies, is very optimistic about the future of RF MEMS technology. He believes three key trends will drive new applications for RF MEMS switches over the next three to five years: the proliferation of a wide variety of new product configurations, a substantial improvement in reliability, and significant reductions in switch size and costs.

Also, he foresees the development of lower-cost materials and a drastic reduction in packaged switch chip size. "We can expect a 90% size reduction in switch form factors, down to less than 1.5 mm2, over the next couple of years," he says.

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