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Packaging Takes Center Stage In IC Design Process

Conquering the challenges of high-frequency designs demands a skilled package architect with an eye for electrical requirements.

Date Posted: June 08, 1998 12:00 AM

Additionally, these methods can be applied in either 2D or 3D model development. The 2D applications yield inductance, capacitance, and possibly resistance per-unit-length data for a 2D cross-section of the conductor structure. The characteristic impedance can be calculated from the L and C data representing a typical cross-section.

A boundary-element-based program in 2D, for example, makes discrete elements of the surface (boundary) of the conductor. It calculates the charge distribution, assuming a known potential on each conductor, and that only surface currents exist. The total charge can then be calculated for each conductor, and the capacitance inferred from its definition as a ratio of the charge to potential difference. The inductance is usually calculated from the inverse of the C matrix, assuming unity dielectric.

This approach implies no currents internal to the conductors, and hence, no internal inductance (which is usually small for nonmagnetic conductors at frequencies typical of digital applications). Finite-element applications for 2D make discrete elements of the total cross-section. They can determine more information on current distribution over the lead cross section, and therefore, the internal inductance and resistance as a function of frequency. Note that the 2D applications assume a predefined current return path built into the inductance data.

The finite-element method may also be applied to 3D problems by using discrete volume elements. The PEEC approach, which uses discrete current filaments or paths, is also popular for 3D applications. These methods can supply information on the current distribution on planes and, thus, a full 3D picture of the inductance of all paths. The 3D tools allow the definition of current sources and sinks on the planes, giving the effects of these conditions on the operating characteristics of the package.

A more exhaustive analysis is performed by full-wave tools, which model how electromagnetic fields are propagated through the package structure. Because full-wave tools essentially solve a discrete form of Maxwell's equations; they are very thorough, but run relatively slowly. Even as computing power grows in the future, full-wave tools will continue to run slowly because the packages they model will become increasingly complex. At the same time, because they are so exhaustive in their analysis, full-wave tools provide high precision in the verification of other tools.

Package Data
Chip designers must define certain basic information about the expected package electrical characteristics by supplying the knowledge they have about signal behavior, whether it's based on device simulation or previous designs. This information generally falls into two areas: power requirements and signaling specifications.

Power requirements include worst-case peak current levels, when all I/Os switch simultaneously, and rise times for core and output buffers. In addition, the chip designer needs to specify a noise budget showing how much noise is permissible in the PWR and GND at the chip. While zero noise is desirable, it is also unachievable, making the budget is an essential part of the package design.

These requirements allow the calculation of LEFF, which in advanced designs today, may be on the order of a few picohenries. LEFF, in turn, allows the package designer to determine how many PWR and GND paths are necessary, or whether PWR and GND planes are needed at all.

Important signaling specifications include how many single-ended and differential signals are required, and where they are located. High-speed signals may also require a GND plane to be specified for impedance control. In addition, the designer should specify how much isolation is required between inputs and outputs, defining how much crosstalk can be fed back to the inputs from the outputs. This crosstalk budget may be expressed as a percentage of the signal or in dB. Based on these specifications, the package designer can determine how much shielding to introduce through GND planes, and whether or not to isolate signals by relocating outputs.

Evaluating Vendor Support
Designers undertake complex digital or mixed-signal designs should be sure that the package vendors with whom they deal have access to a set of well-established, sophisticated tools that model the electrical, mechanical, and thermal characteristics of packages. Eventually, all of these models may operate together in a single integrated tool, but today the complexities of modeling make it very difficult to calculate electrical, mechanical, and thermal factors at the same time with the desired accuracy.

The electrical tools should include all pertinent paths in the model description. They also should take inputs directly from chip-design software and output them in a usable manner to simulation software such as Spice. At the minimum, the tools must be able to calculate RLC factors, with attenuation, timing, and scattering parameters at high frequencies as high priorities. Access to full-wave tools is also a desirable capability in the package vendor's tool chest.

Industry Vendors
Other factors can indicate how seriously the vendor views the electrical issues of packaging. Vendor participation in standards organizations such as JEDEC helps provide a common ground for package characterization throughout the industry. Vendors can also take part in industry efforts to improve package modeling tools. For instance, the Semiconductor Research Corp., Research Triangle Park, N.C. with funding and guidance from industry vendors, contributes to university research in package measurement and modeling. As a result, many of the best modeling tools come from research done in universities, notably the University of Arizona at Tucson.

Vendors must also dedicate resources to the extensive measurement and analysis required for model verification. Much of this verification is inferential, because the critical factors often cannot be measured directly. Texas Instruments, for instance, devotes an entire lab to this type of measurement to close the loop on the parametric information used in package models.

Ensuring Design Performance
Eventually, electrical modeling tools will be combined with layout tools to optimize the operation of the chip within its package automatically. However, until then, and even afterward to some extent, chip designers must be aware that the package is an electrical environment, and that their products can function more efficiently if they are designed with environmental factors taken into account. Package modeling software, combined with a good understanding of signal characteristics within the package, can help ensure that good designs perform as they should.

Additionally, these methods can be applied in either 2D or 3D model development. The 2D applications yield inductance, capacitance, and possibly resistance per-unit-length data for a 2D cross-section of the conductor structure. The characteristic impedance can be calculated from the L and C data representing a typical cross-section.

A boundary-element-based program in 2D, for example, makes discrete elements of the surface (boundary) of the conductor. It calculates the charge distribution, assuming a known potential on each conductor, and that only surface currents exist. The total charge can then be calculated for each conductor, and the capacitance inferred from its definition as a ratio of the charge to potential difference. The inductance is usually calculated from the inverse of the C matrix, assuming unity dielectric.

This approach implies no currents internal to the conductors, and hence, no internal inductance (which is usually small for nonmagnetic conductors at frequencies typical of digital applications). Finite-element applications for 2D make discrete elements of the total cross-section. They can determine more information on current distribution over the lead cross section, and therefore, the internal inductance and resistance as a function of frequency. Note that the 2D applications assume a predefined current return path built into the inductance data.

The finite-element method may also be applied to 3D problems by using discrete volume elements. The PEEC approach, which uses discrete current filaments or paths, is also popular for 3D applications. These methods can supply information on the current distribution on planes and, thus, a full 3D picture of the inductance of all paths. The 3D tools allow the definition of current sources and sinks on the planes, giving the effects of these conditions on the operating characteristics of the package.

A more exhaustive analysis is performed by full-wave tools, which model how electromagnetic fields are propagated through the package structure. Because full-wave tools essentially solve a discrete form of Maxwell's equations; they are very thorough, but run relatively slowly. Even as computing power grows in the future, full-wave tools will continue to run slowly because the packages they model will become increasingly complex. At the same time, because they are so exhaustive in their analysis, full-wave tools provide high precision in the verification of other tools.

Package Data
Chip designers must define certain basic information about the expected package electrical characteristics by supplying the knowledge they have about signal behavior, whether it's based on device simulation or previous designs. This information generally falls into two areas: power requirements and signaling specifications.

Power requirements include worst-case peak current levels, when all I/Os switch simultaneously, and rise times for core and output buffers. In addition, the chip designer needs to specify a noise budget showing how much noise is permissible in the PWR and GND at the chip. While zero noise is desirable, it is also unachievable, making the budget is an essential part of the package design.

These requirements allow the calculation of LEFF, which in advanced designs today, may be on the order of a few picohenries. LEFF, in turn, allows the package designer to determine how many PWR and GND paths are necessary, or whether PWR and GND planes are needed at all.

Important signaling specifications include how many single-ended and differential signals are required, and where they are located. High-speed signals may also require a GND plane to be specified for impedance control. In addition, the designer should specify how much isolation is required between inputs and outputs, defining how much crosstalk can be fed back to the inputs from the outputs. This crosstalk budget may be expressed as a percentage of the signal or in dB. Based on these specifications, the package designer can determine how much shielding to introduce through GND planes, and whether or not to isolate signals by relocating outputs.

Evaluating Vendor Support
Designers undertake complex digital or mixed-signal designs should be sure that the package vendors with whom they deal have access to a set of well-established, sophisticated tools that model the electrical, mechanical, and thermal characteristics of packages. Eventually, all of these models may operate together in a single integrated tool, but today the complexities of modeling make it very difficult to calculate electrical, mechanical, and thermal factors at the same time with the desired accuracy.

The electrical tools should include all pertinent paths in the model description. They also should take inputs directly from chip-design software and output them in a usable manner to simulation software such as Spice. At the minimum, the tools must be able to calculate RLC factors, with attenuation, timing, and scattering parameters at high frequencies as high priorities. Access to full-wave tools is also a desirable capability in the package vendor's tool chest.

Industry Vendors
Other factors can indicate how seriously the vendor views the electrical issues of packaging. Vendor participation in standards organizations such as JEDEC helps provide a common ground for package characterization throughout the industry. Vendors can also take part in industry efforts to improve package modeling tools. For instance, the Semiconductor Research Corp., Research Triangle Park, N.C. with funding and guidance from industry vendors, contributes to university research in package measurement and modeling. As a result, many of the best modeling tools come from research done in universities, notably the University of Arizona at Tucson.

Vendors must also dedicate resources to the extensive measurement and analysis required for model verification. Much of this verification is inferential, because the critical factors often cannot be measured directly. Texas Instruments, for instance, devotes an entire lab to this type of measurement to close the loop on the parametric information used in package models.

Ensuring Design Performance
Eventually, electrical modeling tools will be combined with layout tools to optimize the operation of the chip within its package automatically. However, until then, and even afterward to some extent, chip designers must be aware that the package is an electrical environment, and that their products can function more efficiently if they are designed with environmental factors taken into account. Package modeling software, combined with a good understanding of signal characteristics within the package, can help ensure that good designs perform as they should.

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