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Temperature Sensors Are Hot... In Circuit Design

Thermocouple, RTD, thermistor, and IC temperature sensors are vital to the performance of every electronic circuit. Before you start your next design, learn more about how they work and where they will be most effective.

Date Posted: May 22, 2008 12:00 AM
Author: Roger Allan

This extended range has opened up an entire set of new applications, such as remote sensing, airflow sensing, actuating fans, and buzzers. Modern IC temperature sensors also offer direct compatibility with many popular computer buses, including the single-wire pulse-width-modulation (PWM) bus, the two-wire I2C bus, the three- and four-wire serial periheral interface (SPI) bus, and the two-wire SMBus, to interface with microcontrollers and other digital systems.

Texas Instruments’ TMP421 ±1°C remote and local temperature sensor monitor in an SOT23-8 case exemplifies the trend toward remote temperature measurements. It features a built-in local temperature sensor consisting of low-cost npn and pnp diode-connected transistors or diodes that are an integral part of FPGAs, microprocessors, and microcontrollers.

Many high-end CPUs and DSPs have specific interfaces to IC temperatures sensors to keep tabs on a processor’s temperature—a critical task at gigahertz clock rates. The flexibility of an IC sensor lets users program threshold levels, hysteresis, and shutdowns. It also allows operation with digital signals coming from an ADC.

“As CPU designs approach 45-nm line widths, accurately measuring a processor’s temperature becomes more challenging,” says Tadija Janjic, business unit manager for TI. “A designer must know what he or she is measuring and pay attention to the sensor’s package. The bigger the package, the larger the thermal constraints.”

National Semiconductor uses its TruTherm technology in temperature sensors for monitoring ICs made on 90-nm processes and below. The company measured the temperature of 11 different 65-nm processors from 20°C to 100°C. Temperature errors (measurement variations) were less than 0.5°C with its TruTherm sensors versus a 3°C variation using other IC temperature sensors consisting of traditional remote diodes (Fig. 5).

IC temperature sensors and their small profiles are being used in dual-inline memory modules (DIMMs), too. TI’s TMP102 digital temperature sensor offers an SMBus/ two-wire serial interface in an SOT563 package. According to the company, its thin profile suits it for mounting under a DIMM without compromising DIMM dimensions.

The application-specific STTS424/E02 digital sensor chips from STMicroelectronics conform to the JEDEC JC42.4 specification. The STTS424 is a standalone model, while the STTS424E02 integrates the sensor with 2 kbits of serial presence-detection EEPROM. Both interface with the I2C bus and SMBus.

Designers must account for two key considerations when using an IC temperature sensor. First, they must determine what quantity needs to be measured and where the object to be measured is located in the circuit. For example, the application may require the IC sensor to be mounted either close to or far away from the object. This is important for communicating with other sensors in remote locations for functions like fan-speed control and overall system temperature control.

The second consideration is measurement accuracy. Although many types of temperature sensors are available to satisfy just about every accuracy requirement, the correct temperature-sensor selection isn’t so straightforward. If you choose a sensor without first understanding its basic operating principles, the measurement could suffer from inaccurate readings, or the wrong temperature zone could be monitored.

For an IC temperature sensor, the sensor’s temperature is essentially that of the transistor’s junction diode. So when measuring the temperature of, say, a CPU, a thermal-diode monitor that’s integrated either on the sensor chip itself or on the CPU should be used for accurate measurements. This monitor can also be implemented as a discrete solution on a PCB.

GREATER ACCURACY
Semiconductor IC temperature sensors are moving toward greater accuracy of 0.5°C and better, in concert with today’s shrinking IC line widths and increasing chip densities. “There’s a lot of interest in very high-accuracy, low-cost IC sensors and in new applications like HVAC,” says Analog Devices’ Pratt. “This is the case in the food transport business of perishable goods where thermocouples are now more commonly used.”

“IC temperature sensors are enabling more sophisticated sensing in terms of accuracy, ease of use, and a direct digital output for domestic and industrial HVAC applications, as well as use in white goods appliances. We might see a trend toward having an IC with an embedded temperature sensor on it, but then we’re giving up the redundancy gained from a discrete approach,” says Linear’s Williams. “The raw measurement capability of an IC temperature sensor has not changed much. What has changed is the packaging.”

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