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Military Systems Bolstered By Building-Block Breakthroughs


Jack Browne

December 01, 2008

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Technological advances lead to tactical advantages. That’s why investments in electronic technology for military applications traditionally run high. Yet those investments can often yield useful breakthroughs as well as dramatic improvements in existing technologies.

Military systems such as electronic warfare (EW), signal intelligence (SIGINT), and radar systems receive the most funding. Still, electronic building blocks such as amplifiers, display screens, software, and transistors enable those large systems and, hopefully, provide that tactical edge.

One of the most basic electronic building blocks is the transistor. Military system designers have long sought more power from a single device to achieve higher power densities in radar and EW transmitters for a given size. Two of the more significant developments in silicon transistor technology come from companies at the extremes of the supply curve: Freescale Semiconductor and HVVi Semiconductors. The former applies a traditional lateral silicon device architecture, while the latter employs a unique vertical configuration in its novel silicon transistors.

A CLOSER LOOK
Freescale is well established for its laterally diffused metal-oxide-semiconductor (LDMOS) devices, especially for cellular basestations and other commercial comms systems. By extending its LDMOS process capabilities to 50-V transistor fabrication, it developed its model MRF6V14300H transistor for pulsed military systems, including radar and avionics systems (Fig. 1).

The Si LDMOS transistor is one of the first fruits of Freescale’s sixth-generation Very High Voltage (VHV6) process. VHV6 is an evolution of the LDMOS process used to manufacture +28-V dc parts for commercial broadcast, communications, industrial, and medical applications, along with some military systems.

By operating at the higher bias voltage while maintaining good thermal dissipation, the MRF6V14300H can deliver 330-W peak output power with 17-dB power gain from 1200 to 1400 MHz. The output power is based on pulsed input signals with 300-µs pulse width with 12% duty cycle. Under those conditions, the transistor achieves 60% drain efficiency.

Taking a more unconventional approach, HVVi uses a vertical transistor architecture to obtain higher power levels at high frequencies, but also relies on a high supply voltage of +48 V dc. The company’s patented high-voltage vertical field-effect-transistor (HVVFET) technology employs the transistor’s foundation or substrate as the device drain.

The transistor depletes vertically into the substrate as the supply voltage is fed to the drain. It approaches planar breakdown in the vertical drain region, standing off maximum voltage with minimum on resistance. The technology forms the basis for the company’s first three products, designed for high-power pulsed applications at L-band frequencies— Identify Friend or Foe (IFF), TCAS, TACAN, and Mode-S radar systems.

The lower-frequency PVV1011-300 HVVFET transistor is designed for 300-W pulsed output power from 1030 to 1090 MHz. It achieves that output level with 15-dB power gain and 48% drain efficiency when operating with 50-µs pulse-width input signals for a 1-ms pulse period.

The PVV1214-25 and PVV1214-100 HVVFETs provide higher frequency. The former delivers a 25-W output level from 1200 to 1400 MHz. The latter is rated for 100-W output power from 1200 to 1400 MHz. Both are characterized with 200-µs pulse-width input signals at a 10% pulse duty cycle.

Building on the HVVFET technology, HVVi has added a trio of transistors for airborne distance-measuring-equipment (DME) systems in the 1025- to 1150-MHz range. The HVV1012-060, HVV1012-100, and HVV1012-250 are designed for use with pulsed L-band signals. All three have been characterized with a +48-V dc supply and with 10-µs pulse-width signals at 1% duty cycle.

In spite of the novel architecture, these L-band power transistors are based on conventional silicon substrate materials, typically relying on multiple transistor cells in a push-pull configuration to achieve high output-power levels. Some transistor suppliers, such as Microsemi, have sought out more exotic device materials for higher transistor power, including silicon carbide (SiC) with its outstanding thermal properties, to dissipate the heat generated by the active device cells.

Microsemi’s 0150SC-1250M and 0405SC-1000M RF power transistors are SiC-based static-induction transistors (SITs), single-ended designs with very simple impedance-matching requirements compared to typical silicon bipolar or LDMOS transistors. The Class AB transistors are about half the size of equivalent-power LDMOS or bipolar transistors.

The 0150SC-1250M typically provides 1400-W pulsed output power in the very high-frequency (VHF) band from 150 to 160 MHz. The 0405SC-1000M typically delivers 1100-W pulsed output power in the ultra-high-frequency (UHF) band from 406 to 450 MHz.

The SiC transistors are housed in single- ended flange-mount power packages, assembled with 100% gold metallization and gold wire bonds in hermetic packages for the highest reliability in hostile environments. They are ideal for solid-state power amplifiers for VHF weather radar and long-range tracking radar systems.

Continued on page 2

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