What’s All This Floobydust Stuff, Anyhow? (Part 15)

 

 

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I needed some drills smaller than 1/16 in. diameter, such as #66 at 0.033 in. diameter, for 1/4-W resistor leads. These are defined at sizes of #1 to #80, per http://en.wikipedia.org/wiki/Drill_bit_sizes. Even the best hardware stores said, “WHAT?” I tried 10 hardware stores and found none. This was annoying because I needed several.

Finally I got smart and went down to my neighborhood hobby store, Franciscan Hobbies at 1920 Ocean Avenue, San Francisco, Calif. 94127. The store had them at a price of $1.50, including tax. It would be silly to buy fewer than five or 10. These little guys can break. So send a SASE with 88 cents postage, and they’ll be happy to sell and send you some.

Sizes range from just slightly smaller than 1/16 in. to #66 at 0.033 in. to #80 at 0.0135 in. diameter. Drill sizes between #1 and #52 are roughly covered by ordinary fractional-inch drill sizes from 1/16 in. to 1/4 in. But as there are 52 drill sizes, there may be better fits for your needs.

Nuclear “Dangers”

I have been studying this nuclear radiation confusion. Some stories show a wide range between eating a banana and getting badly hurt by radiation but neglect to point out that this range represents a factor of hundreds of thousands in ratio.

It seems they’re preaching to people who cannot understand four or five orders of magnitude. They can’t comprehend a log scale. Then we hear of radiation detected by very sensitive instruments, even thousands of miles away. These amounts can be another factor of 10,000 further down. Bring me some of that radioactive spinach from northern Japan. I’d love to buy and eat some!

Dirty Dishes, Daddy Do?

A few months ago, I noticed that my dishes weren’t coming out washed clean from my fairly new KitchenAid dishwasher. I called the company’s service branch, which sent out a repairman. He did some nominal cleaning and sold me a couple bottles of snake oil to rinse it out with. There was no real improvement. Ahem?

It turns out, many soap-makers have recently reformulated their soap to cut out the phosphates. We don’t know for sure what they put in instead, but the dishes don’t wash clean. If you like to wash all your dishes by hand, so they are clean when you put them in the dishwasher, be my guest.

It’s true that if your local grey water winds up in lakes or rivers, it is a good idea to cut down on phosphates, which can gum up the environment. My grey water flows into the ocean, and I don’t give a hoot! But don’t waste $150 on a “service call” that will do you no good, because nobody else (except rap) is talking about the real problem—the inferior soap. Let me know if you find some good soap.

Soldering to SOT-23s... Wicked Wires

I had to solder up a small surface-mount IC and didn’t have the best of tools. I tried for a half hour to connect to the five leads of an SOT-23, and the wires didn’t want to wick the solder properly, no matter what wire I tried.

Finally I took some #22 stranded wire, stripped off 1/3 in., and cut off all the strands but three. To my surprise, these three strands wicked up the solder beautifully, and it took only a couple minutes to solder to the SOT-23-5.

Steering Locks Up?

Has anybody actually seen any car where the steering locks up when you just turn the key left (CCW)? Make, model, year? Test for this in an empty parking lot. Nobody yet has told me of any car that locks the steering if you don’t pull the key out.

Unintended DEceleration

Some people are afraid of turning off the key when they are driving, because their car would be hard to steer or brake without power brakes. Well, what if a hose falls off, or a wire, and the engine dies? What if they run out of gas? They really ought to check out how it feels to drive on a road in this condition.

What if you’re on a highway and run out of gas in the fast lane? You’ll start slowing down gradually. What if the driver behind you doesn’t notice this? Reach over and blink your taillights ON and OFF to wake up the guy behind you.

As mentioned recently, just shifting into neutral to cut off unintended acceleration may not work well, as a wide-open throttle may cause loss of manifold vacuum and loss of power brakes. Turning off the key still works better.

Airport Thieves

I had some Valuable blue pills stolen out of my checked baggage recently. Apparently they light up like a Christmas tree when X-rayed. Some thieves have been caught at various airports, but not all. Carry your Valuable pills in your carry-on baggage to minimize the risk of losing them.

How to Change Your Audio Amplifier Distortion

Recently I heard of some $85 modules that are supposed to improve your amplifier’s distortion and lower its input noise too. A guy tested out a couple and found the distortion was changed. It got worse, and the noise, too. Don’t be fooled by absurd claims.

Discuss this Article 33

yosemite
on May 4, 2011
I have a lot of old parts too. The way to get them to solder properly is to use Pb/'Sn eutectic solder and RA (Rosin Activated) flux. Most solder has RMA (Rosin Mildly Activated) flux. RA flux is much better at chewing through the oxide on old parts and old wires.

I second the motion for McMaster-Carr--if they didn't exist, they'd have to be invented.

Cheers

Phil H
kenbow57
on May 4, 2011
Hey Bob,

I tried hobbytownUSA (Fremont,ca.) to get the small drill sets and very good source.
olddogg
on May 5, 2011
On the dishwasher cleaning issue: We solved a similar problem with "finish GELPACS". It worked a lot better than any of the powers we tried, including the "finish" brand. The dishes actually feel clean. It also solved our hard water scale buildup issue. The weekly runs with Lime-away were a significant bother, and added an odd smell. The gelpacs leave a faint smell of oranges. So far, the stuff hasn't etched the glassware or eaten through the bottom of the unit, so I'm happy.
dond
on May 13, 2011
New diswasher soap: Dishes don't get clean.
Energy-star dishwasher: Dishes don't get dry.
gene01
on May 5, 2011
Hello Bob,

Very much appreciate your column.

Had exactly the same problem with our relatively new KitchenAid dishwasher. Did the the initial cleanout and now use 1 teaspoonful of LemiShine (non-phosphate, available at Smith's) in main dispenser and everything sparkles.
pmallonee
on May 4, 2011
The really frustrating thing about the lack of useable news about Fukishima in Japan is that unless you are working at the plant, for the most part the radiation doesn't matter. What matters and isn't discussed is the contamination. Like any other "spill" it matters WHAT was released. Most of the hazard from something like this is when the contaminant gets inside you. Then the chemical property of the contaminant matters because your body will concentrate certain chemicals. On top of that, every time your Geiger counter clicks you have an atom that is changing its chemical behavior. Fission products are a crazy random mix of isotopes - many or most unstable. Each kind of isotope has its own decay chain (love Wikipedia for those). It makes for a complex matrix that changes over time but can probably be worked statistically if you have the relative concentrations at the time of emission. I guess that is too complex for any news media publishing these days. But I do love the xkcd reference.
dmava
on May 4, 2011
www.mcmaster.com is a vast source of all things in the hardware line - especially numeric drill bits. You'd probably even have your choice in drill material and coatings. Delivery is usually overnite to east coast, with shipping probably cheaper than driving to your store.

Best regards from Virginia, far from the infintesimal fallout.
greenew
on May 4, 2011
Machinist supply companies sell a very large selection of drills of the appropriate size. I do amateur machining. Cheap drills are not worth anything. I have set made by Precision Twist Drill that is top end. I bought a 117 piece set (made in China) which isn't worth the material it's made out of. Good suppliers are MSC (www.mscdirect.com), McMasterCarr (already mentioned), and a second tier supplier: Enco (does carry decent stuff, but shop carefully).

Happy Drilling!
sam reaves
on May 4, 2011
Hi Bob,

When I am looking for almost anything involving machining or mechanical things(including great drill bits), I turn to McMaster-Carr. They have one of the best web sites out there and there is a great chance that they have exactly what you need.

Also Small Parts is another supplier of mechanical prototyping supplies.

Sam

P.S. I could probably dig up some real solid carbide circuit board drills to send you. They work great in a Dremel drill press.
drice
on May 4, 2011
The old dish detergent used sodium tri-polyphospate, or STPP. You can buy STPP at some chemical stores (The Chemistry Store online carries it.) I add about a teaspoonful to each dishwasher load and it cleans just like the old days. I bought about 10 pounds of it and it will probably last me a year or more.
droche
on May 4, 2011
I avoid "Green" products like the plague. I have found that "Green" is the word that manufacturers use to describe new products that they have had to ruin in order to meet some sort of new government environmental regulation. If the required change had actually resulted in an improvement to the product, the manufacturer would have simply called the product "new and improved" instead of "Green".
OLDER&WISER
on May 6, 2011
rdenning
on May 4, 2011
Every car I've seen (since they put the position 'lock' on the ignition switch) locks when the switch is in 'lock' whether the key is in or not. 'Lock' is the only position in which you can remove the key, but the key itself isn't actually involved with the lock.

I just verified it with a 1991 Isuzu Trooper, and a 2001 Toyota Rav4. My '48 Massey-Harris has a 'suicide' ignition, where you can stand beside the tractor wheel, start the engine in gear, and run over yourself without any assistance.
hhrogers
on May 4, 2011
Re: Unintended decelleration
Did you mean turning on the emergency blinkers instead of tail ligjhts?
Ron R
on May 4, 2011
Hi Bob, re your comments on radiation dangers, I came across an excellent book on this and many other topics. "Physices for future Presidents" by Richard Muller. I found it very enlightening. It is the text for a course he teaches at Berkley, so you may have run across him in your travels. As for your drill bit needs, Grainger could probably deliver today.
ronpeterson1
on May 4, 2011
I had a kitchen sink faucet that would leak cold water into the hot water supply when the dishwasher was filling. It really hurt dishwasher performance. Check your water temperature in the dishwasher.
zagel
on May 4, 2011
For automatic dishwashers, try Cascade. It still does a nice job. Much less than a teaspoon for a load.
rtronix
on May 6, 2011
Bob.
For small drill bits, I've always turned to Ebay for PCB drill bits, I can find them down to way under #80.
My local tool supply was a good source too.

What does one do (careful) wilth a drillbit only a few thou in diameter?
Bill Weymouth
on May 4, 2011
Thanks for the memories. As a youing man in San Francisco in the early 50's, I was a frequent customer at Franciscan Hobbies - it was the best then and I'll bet it still is.
dfranzen
on May 4, 2011
In the dishwasher, a product called "Glass Magic" does the trick. Add about a tablespoon to every load. Where I live it still contains phosphates. If it doesn't where you live, it probably won't do much good.
Amos
on May 4, 2011

The next time you need numbered drills (or any others, for that matter), try Grainger. They stock almost anything and they seem to have escaped the San Francisco bias against any big-box hardware store A #60 would set you back 93 cents according to the catalog. In San Francisco they are at 750 Brannan. Good luck!

John Amos
sam reaves
on May 4, 2011
dennyh
on May 4, 2011
That's a good tip about the Viagra, Bob. It can really spoil an otherwise romantic get-away if you arrive without it.;)
JOATMON
on May 4, 2011
For a great chart showing relative radiation doses, try this: http://xkcd.com/radiation/
greerld
on May 4, 2011
You don't give a hoot about dead oceans?! http://serc.carleton.edu/microbelife/topics/deadzone/ discusses dead zones. Phosphates is I understand part of the problem.

Is that an excuse for selling soap that does not clean? I hope not but I would not trust the chemical companies to not come up with a cure worse than the disease (i.e., phosphates.)
OLDER&WISER
on May 6, 2011
Bob,
Several GREAT suppliers of small drills, etal in metalworking..... Try McMaster CARR Supply in Atlanta, GA, or MSC INDUSTRIAL SUPPLY, headquartered in NY, w/ distribution points across the U.S.

Driving WITHOUT power. Recently had the uncomfortable situation @ 55 mph. on major, heavily-traffic highway. Stepped on gas in left 3rd lane of 4 lane, and engine died. Not a low-gas problem. It was later diagnosed as a worn-out throttle body, which according to Toyota is NOT repairable. New unit is about $1500. Used units, less, but with NO warranty, so one is buying a "pig in a poke". Dealer "surprised at this happening to CAMRY with "ONLY" a 100,000 + miles on odometer. Was able to pull to right shoulder without incident, and was able to restart engine, and then able to drive to dealer a few miles further up the highway. Bought new car instead of replacement of defective items.



bowerymarc
on May 31, 2011
Hi Bob,
Out of gas etc in the left lane: isn't this a great time to use your emergency flashers? Flip the switching and they keep flashing, and you can pay attention to steering and getting safely off the road. (here's a thought... pop the flashers on and then swerve back and forth once... that should wake anyone behind you up.)

Radiation: consider also the logarithmic scale action of the food chain... especially radio active water dumped in the ocean... little things absorb it, then bigger things eat those, and bigger... what's the concentration of bad stuff by the time we eat it? Maybe there's some info from the old Mercury+Fish chain?

As for the dishwasher - how clean is clean enough? Personally, a few spots on my precious Ikea Crystal doesn't bother me, whereas seeing brown foam on the shores of the East River, or Coney Island beach, does!

Thanks for more floobydust!

- Marc
syndergaard
on May 13, 2011
Hi Bob,

I mis-spoke earlier. My 2006 Chrysler Town and Country does not lock the steering wheel. It is an automatic and only locks the gear selector. My other three cars (04 Hyundai Elantra, 99 Plymouth Breeze, and '89 Ford F150) all lock the steering wheel when the key is in the "lock" position whether or not the key is in the ignition. One difference however is those cars are all 5 speed manual transmission and do not lock the transmission.
bbutcher85
on May 7, 2011
Hi Bob,
Regarding small size drill bits, another good source is McMaster Carr. For example the #66 bit is available in 12 different versions and styles in prices ranging from $1.06 (in 10 pc quantity) to $8.05 for one. A very good choice for drilling PCB's would be the solid carbide for $4.51 ea. I have used this company for many years, and they have a huge assortment of stuff with fast delivery. When I lived in Santa Clara I placed and order and it showed up the next day, standard delivery.
Bob Butcher
retired EE
DBWilson
on May 5, 2011
On a Ford AeroStar, 1995, and a Ford Windstar, 2002, the ignition on the column will lock the steering if the vehicle is in Park and the key is turned to where the key can be removed. If the transmission is not in Park or Neutral, the ignition switch cannot be turned to the LOCK position but it can be turned to the OFF position turning the vehicle off.
brucereid
on May 5, 2011
I've found that, for difficult soldering, it's necessary to add flux beyond that carried inside the solder. A small drop of RMA flux seems to make even the toughest job go well, and with fine pitch, it prevents solder bridges by allowing the solder surface tension do its job. Also for fine pitch, it's handy that you don't have to worry about it doing harm if you can't clean it all from the tiny spaces.

The thing about Fukishima that shocked me was that the chain reactions were stopped immediately, but partial melt-downs happened days or weeks later, and even in the spent-rod pools. To me, that's a game-changer, and makes me re-think safety of all reactors.
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