Diodes Inc. Precision Shunt-Monitor ICs Meet Automotive Current-Sensing Challenge

What you’ll learn:

A single-supply, 2.7- ~ 5.5-V, SOT25/SOT26 device from Diodes Inc. features an input common-mode range of up to 26 V.
Devices are available to sense unidirectional and bidirectional current.
The devices feature a low offset voltage and drift of typically ±100 μV and 1 µV/°C.

Along with voltage, the continuous, real-time measurement of the magnitude of current flow—usually referred to as “current sensing”—has always been an important factor for assessing and controlling system and circuit dynamics and performance. Unlike voltage sensing, which is generally done by observing the potential difference across a pair of probed points, current sensing often involves breaking into the current path and inserting a small-value sense resistor (also called a shunt resistor, or simply a shunt).

Though there are ways to sense current without such intervention, the shunt technique nonetheless has many virtues. However, it also places unique demands and stresses on the active circuitry that captures the small voltage across the shunt resistor—usually on the order of 100 mV—in the presence of high common-mode voltages and other disturbances.

Furthermore, while the need for current sensing used to be mostly a system-level requirement, many of today’s applications, such as automotive designs, require it at many highly localized positions within disparate individual functions. The process can be simplified with special circuit arrangements called current-shunt monitors, which are offered as standard ICs. These devices sense the voltage across a shunt resistor and amplify it to a more system-friendly value.

Advanced Auto-Qualified Current-Shunt Monitors

Addressing these needs, Diodes Inc. introduced the ZXCT18xQ series of automotive-compliant, high-precision current-shunt monitors (see figure).

This single-stage instrumentation amplifier accurately measures very small, sensed voltages across a wide range of common-mode voltages — These single-stage instrumentation amplifiers accurately measure very small, sensed voltages across a wide range of common-mode voltages from −0.3 to 26 V, independent of their 2.7- to 5.5-V supply voltage, with a maximum supply current of 370 μA. Automotive applications include ambient lighting control, battery management, heated seats, solenoid valves, and other body-control systems.

The ZXCT180Q is designed for unidirectional current sensing, providing an output voltage that’s proportional to the load current, featuring four fixed-voltage gain options of 20, 50, 100, and 200 V/V. The otherwise similar ZXCT181Q additionally supports bidirectional current sensing by adding a REF pin to the package.

The devices feature small-signal bandwidths up to 400 kHz, and large-signal slew rates of 2 V/μs. These specifications enable detection of rapid changes in the sensed current for applications that require a quick response to input-current changes. All versions are AEC-Q100 Grade 1 qualified, operate from −40 to +125C, and are housed in SOT25 and SOT26 packages. They feature robust ESD capability (HBM: 5 kV, CDM: 1.5 kV).

Despite the many similarities of these shunt monitors, important design-in differences exist between them. The datasheets for the ZXCT180Q and ZXCT181Q have their own product-specific specifications, including maximum-minimum ratings, graphs and tables, gain settings, applications insight, and packaging details. Both devices are currently in stock and cost less than $0.20 in 1,000-unit quantities.

Also note that non-automotive versions of these shunt monitors are available for less-demanding industrial and commercial applications.