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Performance Heats Up with Cool Modules

March 14, 2016
Going fanless with modules? Attaching a good heat plate helps facilitate that process—just ask VersaLogic and Nvidia.

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Computer modules offer a simpler route for implementing the latest processor technology, rather than having to design a whole board. Typically, the carrier board is significantly easier to design. It can also be more cost-efficient since the carrier board often has fewer layers.

Of course, pushing the performance envelope generally means dissipating a bit more heat. This is where cold plates, heatsinks, and heat pipes come into play. Incorporating cold plates into modules not only helps with heat issues—it also simplifies mechanical design chores.

1. The quad-core Atom Bay Trail processor stays cool thanks to VersaLogic’s Hawk. The multi-board stack positions the cold plate on the bottom, next to the processor.

Cool, fanless solutions come in many forms. For instance, VersaLogic's Hawk (Fig. 1) is a multi-board solution that puts the cold plate at the bottom of the stack, where it can be easily mounted on a metal case to help dissipate the heat. The Hawk runs a quad-core, 1.9-GHz, Intel Atom Bay Trail processor. The processor board includes up to 4 GB of DDR3L RAM and 8 GB of eMMC flash storage. 

The top board in the stack has a microSD socket, a SATA connection, and a Mini PCIe card socket that can handle a range of peripheral and storage solutions (see “PCI Express Mini Card Tackles Compact Embedded Expansion”). The system is designed for industrial operations from –40° to +85°C and shock/vibration-qualified to MIL-STD-202G.

Most plates have a hole pattern that allows them to be bolted to a case. Often, a conductive paste is placed between the the two surfaces to improve thermal exchange.

2. Nvidia's Jetson TX1 module incorporates a single chip that features the Maxwell GPU and Cortex-A57 and Cortex-A53 cores in an ARM’s big.LITTLE arrangement.

Nvidia's Jetson TX1 module (Fig. 2) features a single chip that includes Nvidia’s Maxwell GPU with 256 CUDA cores along with ARM Cortex-A57 and Cortex-A53 cores in ARM’s big.LITTLE arrangement (see “Module Delivers Supercomputer Performance”). It is one hot chip, in more ways than one. However, it can be conduction-cooled, hence the plate covering the back of the Jetson TX1 module. The system delivers over 1 TFLOPS of performance and supports 4K video encode and decode. It also supports OpenGL 4.5, OpenGL ES 3.1, and Vulkan, and manages up to six cameras running at 1400 Mpixels/s. Bluetooth and 802.11ac wireless is built into the module as well.

The Nvidia platform supports a range of software, including cuDNN, a CUDA-accelerated library for deep learning. It’s compatible with deep-learning frameworks like Caffe, Theano, and Torch.

3. Connect Tech's Astro Carrier is designed to plug into Nvidia's Jetson TX1.

The Jetson TX1 module includes 5 GB of LPDDR4 memory and 16 GB of eMMC flash. It’s designed to plug into carriers like Connect Tech's Astro Carrier (Fig. 3). The device brings out the wired interfaces like SATA and Gigabit Ethernet, along with the various serial ports. Among other features are two Gigabit Ethernet ports, three camera interfaces, audio ports, USB 2.x and 3.0 ports, and HDMI ports. Both the Astro Carrier and Jetson TX1 can handle industrial temperature ranges. The middle carrier board has a half-size mSATA socket, plus a Mini-PCIe socket with PCIe and USB support.

Creating fanless, small-form-factor solutions doesn’t mean designers need to give up performance. It’s just a matter of keeping the hardware cool enough using solutions like the Hawk and Jetson TX1.

Looking for parts? Go to SourceESB.

About the Author

William Wong Blog | Senior Content Director

Bill Wong covers Digital, Embedded, Systems and Software topics at Electronic Design. He writes a number of columns, including Lab Bench and alt.embedded, plus Bill's Workbench hands-on column. Bill is a Georgia Tech alumni with a B.S in Electrical Engineering and a master's degree in computer science for Rutgers, The State University of New Jersey.

He has written a dozen books and was the first Director of PC Labs at PC Magazine. He has worked in the computer and publication industry for almost 40 years and has been with Electronic Design since 2000. He helps run the Mercer Science and Engineering Fair in Mercer County, NJ.

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