Rad-Tolerant DC-DC Converter Supports LEO Satellite Missions

You’re working on the sensor and instrumentation package for your CubeSat or other low-Earth-orbit (LEO) satellite, dealing with the many design complexities, mandates, and packaging constraints for this unique operating environment. Still, there’s one critical function that’s integral to the system yet also somewhat independent—the DC-DC converter that delivers power to the circuitry. It requires a very different set of design skills and know-how for which you and your team don’t have the time or expertise.

However, concerns about providing this function can be avoided if you consider the LE50-28 family of radiation-tolerant (RT), isolated, DC-DC 50-W power converters from Microchip Technology Inc. (Fig. 1). With its forward-converter topology and a patented magnetic-feedback topology, the LE50-28 is optimized for applications where isolated DC voltage conversion is required in LEO designs.

1. The nine members of the LE50-28 family of isolated, radiation-tolerant, 50-W DC-DC power converters from Microchip Technology target LEO satellite applications.

Flexible, Cost-Effective Converter for LEO Satellites

Microchip maintains that current market offerings are either commercial power converters that aren’t radiation-tolerant and so pose a great risk to the mission life, or expensive radiation-hardened power converters. The LE50 fills the gap between these two by offering a cost-effective radiation-tolerant solution for satellite missions.

These 28-V-input converters are available in nine variants with single- and triple-outputs ranging from 3.3 to 28 V to match end-application requirements (Fig. 2). For additional flexibility, up to four converters can be paralleled to produce up to 200-W output power.

2. The converters are available as single-output units (shown) as well as triple-output versions. Up to four single-output versions can be connected in parallel for increased output current.

This series provides space-grade radiation tolerance (that’s a less-strict grade than radiation-hardened) with 50-Krad total ionizing dose (TID) and single event effects (SEE) latch-up immunity of 37 MeV·cm²/mg linear energy transfer.

The LE50-28 power converters, all in identical 3 × 2 × 0.5-in. packages, offer a variety of electrical connection and mounting options. The LE50 series is manufactured with conventional surface-mount and through-hole components on a printed wiring board, rather than a module or hybrid arrangement. This distinction in the manufacturing process can reduce time-to-market and risks associated with supply-chain disruptions

The off-the-shelf LE50-28 family of power converters are also designed to meet MIL-STD-461 (“Military Standard: Electromagnetic Interference Characteristics Requirements to Equipment”). As the SA50-28 units do not have a full EMI filter built in, they require an external filter.

Thermally Robust EMI Filter Meets NASA Standards

To meet this need, Microchip offers the companion SF200 EMI filter with the same form factor and dimensions as the converters (Fig. 3). The filter weighs just 82 grams and supports up to four SA50-28 converters. As it uses only passive components without any active components, it’s inherently radiation-tolerant.

3.The associated SF200 EMI filter can be used with up to four individual converters.

The available ST-2X3 thermal interface pad provides a thermally conductive interface between converters and the user’s base plate/mounting surface. The pad fills microscopic surface voids without changing phase to maximize heat-transfer capability and is compliant with NASA outgassing standards. It uses a silicone-free, wax-free grease on an aluminum foil substrate, with only 0.004-in. thickness (before compression), offering thermal resistance of just 0.032°C in.²/W (measured at 50 psi).

The converters and accessories, available now, are supported by detailed datasheets with electrical, mechanical, and radiation-tolerance data, and all are downloadable at the product page here.