Standardized D Cell Ultracapacitor Promises Lower Costs

May 10, 2004
Ultracapacitor technology steps forward with the D Cell Boostcap (DCAP series). Based on industry-standard D cell battery dimensions, it is 61.5 mm long and has an outside diameter of 33 mm, as per the EN60086-2 and EN60285 battery standards....

Ultracapacitor technology steps forward with the D Cell Boostcap (DCAP series). Based on industry-standard D cell battery dimensions, it is 61.5 mm long and has an outside diameter of 33 mm, as per the EN60086-2 and EN60285 battery standards.

An ultracapacitor is an electrochemical double-layer device that delivers up to 10 times the power and longevity of a battery. It's based on the polarization of an electrolyte and features high-surface-area electrodes separated by an extremely small charge. Also, it's more reliable than a battery at extreme temperatures, needs less maintenance, and minimizes environmental issues related to battery disposal. It's often used for battery boosting, peak-load buffering, and efficient power delivery.

Developer Maxwell Technologies claims that standardization will drive down manufacturing costs by 50%. This would bring the average unit price to the $15 range, down from last year's $30 range. It also will make ultracapacitors easier to integrate into applications, like automotive and heavy-duty vehicle subsystems, rail system power, windmill pitch-control systems, and wireless networks.

"High cost has been a primary hindrance to mass adoption of ultracapacitors," says Bobby Maher, director of technical sales. "Standardization will reduce costs by orders of magnitude by increasing volume manufacturing, speeding up market integration, and driving market growth."

DCAPs are rated for 500,000 duty cycles and a 10-year life. They're available in 350-F ratings at 2.5 V and 25°C, 20-A currents (5-second discharge), ultra-low internal resistance of 0.0032 Ω ±25% at dc, and an operating-temperature range of −40°C to 65°C. They're resistant to polarity reversal as well.

Maxwell Technologies Inc.www.maxwell.com (858) 503-3331

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About the Author

Roger Allan

Roger Allan is an electronics journalism veteran, and served as Electronic Design's Executive Editor for 15 of those years. He has covered just about every technology beat from semiconductors, components, packaging and power devices, to communications, test and measurement, automotive electronics, robotics, medical electronics, military electronics, robotics, and industrial electronics. His specialties include MEMS and nanoelectronics technologies. He is a contributor to the McGraw Hill Annual Encyclopedia of Science and Technology. He is also a Life Senior Member of the IEEE and holds a BSEE from New York University's School of Engineering and Science. Roger has worked for major electronics magazines besides Electronic Design, including the IEEE Spectrum, Electronics, EDN, Electronic Products, and the British New Scientist. He also has working experience in the electronics industry as a design engineer in filters, power supplies and control systems.

After his retirement from Electronic Design Magazine, He has been extensively contributing articles for Penton’s Electronic Design, Power Electronics Technology, Energy Efficiency and Technology (EE&T) and Microwaves RF Magazine, covering all of the aforementioned electronics segments as well as energy efficiency, harvesting and related technologies. He has also contributed articles to other electronics technology magazines worldwide.

He is a “jack of all trades and a master in leading-edge technologies” like MEMS, nanolectronics, autonomous vehicles, artificial intelligence, military electronics, biometrics, implantable medical devices, and energy harvesting and related technologies.

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